X8 X7 X9 Electric Scooter Troubleshooting

X7 X8 Electric Scooter Error Codes

 Fault DescriptionAnalysisSolutions
1Abnormal or fault code display on dashboard
2Refer to table “Fault Code and Stettings”1. Check all corresponding circuit and connectors in good condition
2. Replace related parts and pick up the defective ones
 
3“B” displayed on dashboardAccelerator connection failure or accelerator faultReplace the accelerator on condition that circuit connectors work in normal
4“C” or “C0” or “EC” displayed on dashboardMotor Hall fault or connection failureReplace the motor on condition that circuit connectors work in normal
5“F0” displayed and not available in ridingController in high temperature protectionreuse after rest
6Fault “E1” and “E7” displayed and motor stops workingE1:  Dashboard receiving controller data communication failure
E7: Controller receiving dashboard data communication failure
1. Check communication connection
2. Separate communication line and motor phase line
7Double image or flicker displayed on dashboardHappens after APP lock while stepping on the accelerator without response and pushing with phone vibratesUnlock App on phone
8Wrong speed displayed on dashboard1. Speed displayed was calculated by wheel diameter and rotate speed. Wheel diameter changes in different tire pressure and loadings.
2. If actual speed tested by GPS, accuracy depends on GPS signal and update frequency
1. Actual speed calculated by effective wheel diameter
2. Actual speed can be adjusted if requested

X9 Scooter Controller Fault Codes

Fault codeController fault code descriptionSolutions
AA communication failCheck the integrity of the communication line wiring
Bb Accelerated dial failureChange finger throttle
C or C0C or C0 Motor Hall failureCheck the integrity of the wiring of the motor Hall communication line, if there is no abnormality, replace the motor
E or E0E or E0 Undervoltage alarmCheck whether the battery voltage is in a low battery state; charge the battery and test or replace another battery with sufficient power to test; if the battery power is normal, you need to replace the controller to test
F or F0F or F0 Overcurrent alarm1. The internal MOS tube of the controller is broken down and caused a short circuit, and there will be a need to replace the controller after shutting down
2. During high-speed riding, if you suddenly go through potholes or high-speed stalls, the motor is subjected to strong resistance, and a large reverse current is generated to trigger protection, which will disappear after shutdown and restart.

HX X10 Electric Scooter Error Codes

Fault Code

Controller Fault Code Description

Solution (X10 Scooter Error Code)

A

bA

Front Drive Communication Fail

Check the integrity of the communication line wiring

FA

Rear Drive Communication Fail

b

Acceleration dial fail

 

Change Thumb Throttle

C

FC

Front Motor Hall failure

Check the integrity of the wiring of the motor Hall communication line, if there is no abnormality, replace the motor

bC

Rear Motor Hall failure

E

Undervoltage alarm

Check whether the battery voltage is in a low battery state; charge the battery and test or replace another battery with sufficient power to test; if the battery power is normal, you need to replace the controller to test

F

FF – Front

Front Drive Controller Overcurrent alarm

1. The internal MOS tube of the controller is broken down and caused a short circuit, and there will be a need to replace the controller after shutting down

2.During high-speed riding, if you suddenly go through potholes or high-speed stalls, the motor is subjected to strong resistance,and a large reverse current is generated to trigger protection,which will disappear after shutdown and restart.

bF – Back

Rear Drive Controller Overcurrent alarm

dF – Dual

Dual Drive Controller Overcurrent alarm

H

Brake Fail

Check whether the brake hall switch is off, if not, need to change the brake lever

d

Fd- Front

Front Motor Stall

Restart the scooter

bd- Back

Rear Motor Stall

dd- Dual

Dual Motor Stall

X7 X8 X9 Scooter Failed to Start

 Failure DescriptionAnalysisSolutions
9Scooter un-powered, failed to start and not rotate
10New sample failed to startRefer to Table “Trouble Shooting on Startup”. Defective controller with high probabilityReplace related parts
11Failed to start and charge after use several timesRefer to Table “Trouble Shooting on Startup”. Defective controller with high probabilityReplace related parts
12Powered off after start or shift gearsStartup communication fault. Started normally but powered off in 5 secondsCheck communication connection and wire covering integrity
13Motor lost driving force while riding1. Speed up accelerator abnormal. “B” displayed on dashboard
2. Motor Hall signal fault. “C” displayed on dashboard
3. Controller system fault
4. Happens during maintenance. Pay attention to the match between controller and dashboard
Check related parts while fault codes appears otherwise check the controller
14Motor stuckMotor technical problem with internal interferenceReplace moter
15Manual rotating motor stuck after startupMotor phase line short-circuit. Disconnect the motor and controller to judge defective
Reason 1:  Phase line connector defective, or protective cover came off
Reason 2:  Controller fault in driving circuit abnormal
Reason 3:  Motor internal process failed
Reconnection or replace related parts
16Motor noisy and not able to rotate1. Check motor hall wire in order while accelerator stuck
2. Check if getting stuck by rotating motor manually and find out defective part
 

Electric Controller Failure - Scooter X8 X7 X9

 Controller FailureAnalysisSolutions
17Controller or Related Parts Fault
18Connector of controller phase line burnt after replacing1. M30 plug weld or insertion not in place
2. Connector loose
3. Connector insertion not in place
1. Replace MR30 with bullet connector
2. Check connection
19Connection of battery and controller burnt Controller power short-circuitReplace controller
20How to judge the controller burnout1. Failed to start
2. Motor un-powered
3. Motor stuck
Elimination methods
Change controller with same model and software version to test

Scooter Battery Fault - X7 X8 X9

 Battery FailureAnalysisSolutions
25Battery Fault
26Independent charging not available but chargeable after being assembled in scooterCharger port failed to connectReplace battery
27Not available in charge after being assembled in scooter but chargeable for independent part1. Controller charging failure
2. Charger cable to discharge terminal defective
 
28Charger shows green, power shows less than 5 grids and nothing wrong with range while installing or removing the batteryController faultReplace controller
29Charger shows green, power shows less than 5 grids and nothing wrong with range while installing or removing the battery1. Check charger voltage to ensure 42V or above
2. Check battery voltage to ensure 41.5V or above
 
30Full power plunged after ridingPower at critical state and drops more for riding upslopeTest again at full power
31Power Plunge from full grid while ridingBattery fault if power drops by 2 grids in 5 minituesReplace battery
32Riding powered off suddenly at three-grid or four-grid power remainingBattery Fault on Cell Voltage ImbalanceReplace battery
33Test Panosonic battery with 12.8AH results in 8.55AH, and with 6.4AH results in 5.8AHBattery fault – Testing method: 
Discharge from voltage 42V to 27V at constant current and full power to test the total capacity in process
Replace battery
34After installing Panosonic battery with X7-6.4AH in full power, riding powered off in 2 seconds after startup and not able to continue unless replacing new batteryBattery fault in bad connection of connectorsReplace battery
35Red light on charger flickers while chargingCharger protection at voltage lower than 10VKeep charging and charge in time at low power 
36How to judge if battery slept or damaged1. Test Voltage; Protection at voltage higher than 25V and lower than 27V; Voltage lower than 25V affects battery lifespan; Voltage higher than 10V can activate the charger. Otherwise battery totally damaged
2. While voltage lower than 5V, charging should be activated by regulated power supply at 5V  and change to 10V to activate again after voltage raises. If voltage not go up, battery totally damaged
 
37How to distinguish battery made in China from importing one1. Label and Laser carving; Label shows brand code and Lase carving shows cell code
2. Take battery apart to check brand according to printing code
 
38Charging timeCharging time T= Capacity(Ah)/Current(A) + 1h 
39LifespanCapacity remains 70% after discharging 1000 times circularly for importing batteries, while the ones made in china remains 80% after discharging 500 times circularly 

E Scooter Mechanic Problems - X7 X8 X9

 Other FailureAnalysisSolutions
40Motor and Rear Wheel
41Motor noisy while ridingMotor process problems or motor Hall fault 
42Failed to pump in vacuum tyreTyre processing problemsImproved
43Tyre leakingTyre processing problemsImproved for many times and defective rate decreases from 3% to 1%
44Front wheel swayingOffset is ±1mm in normal 
45How to judge motor burned out“C” displayed on dashboard if controller works in normal; Damage rate for other parts is very low or “0” 
46Mechanical Fault
47Plastic and decorative covers on both sides of fork discoloured due to overheating motor1. Motor surface temperature reached up to 60 degree after continuous riding on slope with load and for more than half an hour
2. Covers has no touch with motor so that their temperature is close to ambient temperature
3. Plastic changes color due to sun and rain not motor. The lighter the color is, the easier it changes
1. Replace plastic covers
2. Never place it in outdoor
48throttle on X8 sample brokenCaused by impact of external forcesReplacing the brake or Throttle 
49Front and rear fenders broken1. Fenders may be hanged to steps or objects, resulting in reverse impact to make big distortion
2. Not broken under positive distortion or twisted 90 degree 
Replace fenders
50Disc brake too tightened with brake and brake failure 1. Disc deflection
2. Disc installation and correction not in place
3. Right and left shift caused hub and locking size deviation
1. Correct Disc and Installation
2. Replace hub
51Pole shaked while riding and rotated with abnormal noiseScrews on the pole loosen while riding 
52Pole crunched while ridingScrews on the pole loosen while riding 
53Large gap for X6 anti-slip pedal1. Processing error
2. Overload 200kg caused pedal distortion 
Replace pedal

Other Common E-Scooter Issues

 Other FailureAnalysisSolutions
22About Range:
Range Test Corresponding to Battery Capacity
5AH (Battery Made in China):  10~20km
6.4AH (Panosonic Battery):  15~25km
10.4AH:  25~35km
12.8AH:  35~45km
1. Influence Factors
①Capacity
②Load
③Temperature
④Wind Speed
⑤Road Condition
⑥Operation
2. Range for less than minimum rating is abnormal while riding new at load 75kg and gear 2
55Accelerator not working (Scooter rushes out without touching accelerator)1. Spring not rebound in place (Spring fall off inside or not able to rebound for loosen screws stucking )
2. Accelerator Fault; Accelerator starts working at 1.4V. Voltage is 0.8-1.4V in normal without push
1. Adjust spring installation
2. Tighten accelerator fixed screws down
3. Replace accelerator
56Accelerator spring fall off easily1. Spring installation improperly
2. Shell distortion by external force and spring fall off
Adjust installation or replace accelerator
57X7 taillights not working while braking1. Bad connection for taillights
2. False welding in tailights circuit
1. Check connection
2. Replace taillight board or controller
58Poor lighting for lamp at higher locationAssembling errorFix the screws
59ABS function available in X7/X8?Yes. Disconnected from motor by electronic brake and ABS function working 
60How to keep the speed at 20km/h or 32km/h?Both 20km/h and 32km/h available in general program. Set P4 referring to instruction “Fault Code and Settings” 
61X7/X8 APP bluetooth unable to connect. One in three connection available1. Something wrong with phone compatibility. Version 5.1 or above asked for Android and no requirements for IOS
2. MAC address not uploading to server and bluetooth locked
 
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